Friday, 8 February 2013

PCB Milling Part 1

I tested my PCB milling capability the other day by pulling apart one of the kids felt tip pens and putting just the felt nib into the chuck of the drill on the Darwin.
Ran up the “old” Darwin software and setup the Z axis so that the bed was fully up (normally fully down for plastic printing) even then I had to put an extra block of wood on the deck to get the felt nib to touch the A4 sheet of paper that I had taped to the block of wood.
Loaded an example PCB layout and printed it using Pronterface after a little fiddling with the profile setup for Milling.
It worked surprisingly well other than my Z axis did not appear to move at all in fact I could hear the stepper stalling when it was supposed to be lifting the drill up and moving to the next mill point.
I remember that I had these sorts of problems with the Z-axis before when I was trying to print plastic and I solved it by setting the “Limit” to 1mm I tried this on the new milling profile but alas it did not work, this got me to thinking that there is no reason not to upgrade the firmware on my old G3 set now as if I am not printing plastic then I won’t need the extruder at all and this was the key reason I could not upgrade to marlin firmware before, because it does not support RS485 driven Darwin style extruders at all, if I want to print plastic using this G3 set I will have to bodge a G3+ adapter together so that I can drive the additional extruder stepper directly from the motherboard.
As yet I have not tried this I will attempt to change the firmware to Marlin and see if this cures the Z axis stalling problem without the need to use limit  function in SFACT.
If all goes well I may be milling PCB’s sooner rather than later, although I have read online that Darwins are not stable enough to do any sort of milling, I am still going to try and set it up for just PCB milling, if it does not work at all it may well sound the death-knell for the Darwin.

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